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05
2026
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05
Fully automatic spray humidification equipment has been successfully developed, addressing the challenges of humidity control in textile manufacturing.
The spray‑moistening equipment for yarn‑bale boxes in the cotton‑carding workshop of the textile mill has been put into operation.
Author:
Aogong Technical Department
A large textile enterprise in Guangdong has long been plagued by workshop‑level drying issues. In particular, the carding room suffers from excessively dry air, which, combined with friction during fiber processing, generates substantial static electricity. This leads to tangled, disordered cotton slivers and significantly increases the difficulty of combing, severely hampering the efficiency of the carding process. The dry environment also causes yarn to lose moisture and reduces fiber strength, resulting in frequent yarn breakages during production that frequently trigger equipment shutdowns and greatly slow down throughput. In the dyeing workshop, the dry conditions further exacerbate the problem: abundant floating cotton lint accumulates, contaminating the dyeing process and causing uneven coloration and impure shades, keeping the defect rate stubbornly high. Manual mist‑spraying for humidification not only produces coarse droplets and uneven distribution but also easily results in inconsistent moisture levels across yarn packages, with localized areas becoming damp and clumping. Moreover, manual humidification makes it difficult to precisely control humidity, leaving these persistent production challenges—static electricity, flyings, rough yarn surfaces, fragile fibers, and dust buildup—largely unresolved at their root.
To thoroughly resolve this production challenge, the company commissioned Guangzhou Aogong Spray Equipment Co., Ltd. to custom‑manufacture equipment tailored for the carding workshop. Misting humidification equipment , with the aim of optimizing production conditions through automated humidification upgrades.
In response to the on-site operating conditions, Guangzhou Aogong has conducted targeted research and development to create a customized solution. Fully automatic yarn ball box spray humidification equipment This system for adapting to yarn‑bale boxes enables automated, precise humidification. The equipment is easy to operate and highly automated: once started, the spray rack automatically rotates and lowers into a vertical working position, precisely targeting the entire surface of the yarn‑bale box. Workshop personnel can flexibly set the spray duration and flow rate, ensuring accurate control of the humidification level. Upon completion of the spraying cycle, the spray rack automatically retracts to a parallel standby position. The entire process requires only a single button press, eliminating the need for manual supervision.
Fully automatic yarn ball box spray humidification equipment The results after commissioning have been highly significant. The equipment produces a fine, uniform mist, completely resolving the issue of uneven wetting and drying inherent in manual spraying. It precisely increases humidity levels in the workshop and around yarn bobbins, effectively neutralizes fiber static electricity, and substantially reduces lint and dust accumulation. At the same time, yarn tenacity has improved markedly, leading to substantial reductions in broken warp threads, unscheduled machine stoppages, and fabric defects. The problem of cotton lint flying freely in the dyeing workshop has been thoroughly eliminated, while both dye‑color purity and finished‑product quality have seen notable enhancements. Moreover, the fully automated operating mode has eliminated reliance on manual spraying, resulting in significant labor‑cost savings.
Aogong has perfectly addressed the production challenges caused by dryness in textile workshops through customized humidification solutions, helping the company enhance both product quality and operational efficiency, while also providing a mature, industry‑wide solution for optimizing workshop humidification in the textile sector.
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