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Ship unloader and wind-resistant atomization dust suppression system for the ore stockyard
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- Product Description
- Product Specifications
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Ship unloader and dust-suppression system for material bins, utilizing wind‑induced atomization
Advantages of the Atomization Dust Suppression System
The system can divide small water droplets into 5 Microns to 2 0 Micron-sized water droplets, upon contact with dust-laden gas, can… 10 When inhaled particulate matter smaller than one micrometer comes into contact with the agent, it is effectively adsorbed and agglomerated into larger clusters, which then settle under gravity, thereby achieving dust suppression. The purification efficiency can reach 90% Not only is dust suppression highly effective, but the material’s moisture content can also be adjusted as needed, with no loss of calorific value and no risk of secondary pollution. Moreover, operating costs are only one-tenth of those for conventional mechanical dust-collection systems.
System Composition of the Atomization Dust Suppression System
( 1 ) Pumping Station Unit
Imported high-pressure ceramic plunger pump system, capable of stable pressure regulation and equipped with multiple protection features; offering stable performance, reliability, durability, and continuous operation.
( 2 ) High-energy micro-mist nozzle
Employing a proprietary, self-developed special machining technology and the Australian negative-pressure suction‑jet principle, it is manufactured using CNC machine tools, with a housing made of… 304 Made of stainless steel, it features high impact force, long spray range, fine mist particles, minimal wear, low pressure loss, and excellent dust suppression. Flow rate can be freely adjusted to suit operating conditions, and different nozzle sizes can be selected based on the site’s specific functions, with mist particle size… 10-30 Microns. The piping is connected using high-pressure, thick-walled seamless stainless steel tubing, ensuring durability. 10 More than years.
( 3 ) Water filtration system
The inlet is equipped with a fully automatic backwash filter that automatically removes sludge without manual intervention, followed by a multi-stage system. RO Ultra‑strong filter, equipped with 5 Micron-level ultra-fine filters effectively address water quality issues, ensuring that nozzles remain unobstructed.
( 4 ) Control Unit
a Manual control
Customers can manually control the on/off function using a push button, according to their specific needs.
b Automatic control
The host is equipped with a German-imported ultrasonic wireless sensor control system that automatically detects signals. Customers can set the start-up and shut-down times according to their specific needs (radar). / Infrared sensor control requires dedicated configuration by a qualified operator. PLC Parameters), the spraying equipment operates continuously or intermittently within the set time, requiring no operator supervision.
Overall Performance of the Atomization Dust Suppression System
( 1 ) After the high‑energy atomization dust suppression system is put into operation, the dust suppression rate is ≥ 85 %, the high‑energy micro‑mist dust suppression equipment should be capable of operating at less than 5 It can operate stably even under rated wind speed conditions, maintaining optimal dust removal performance with no visible dust to the naked eye.
( 2 ) The high‑energy atomization dust suppression system can initiate and terminate spraying, as well as perform filter cleaning, via both automatic and manual modes. Additionally, its programmable control panel accurately displays operational status signals, including spray activation, spray deactivation, filter clogging, and low water pressure.
( 3 ) The high‑energy atomization dust suppression system can operate outdoors ( -20 °C -- +65 Reliable operation at ℃ temperature.
( 4 ) The water system of the high‑energy atomization dust suppression system shall be equipped with a three‑stage filtration system (pipeline filter, automatic backwash filter, …). 5 mu m Ultrafiltration filter).
( 5 During spraying by the high‑energy atomization dust suppression system, no leakage, emission, dripping, or seepage shall occur at any point, including the system piping, valve bodies, pipe joints, and valve flange faces. Outside of spraying periods, no seepage or water leakage shall be permitted at any part of the piping or spray nozzles.
( 6 The high‑energy micro‑mist dust suppression host is equipped with a touchscreen on its control panel, which provides real-time monitoring of the operating status at each dust‑suppression point and includes additional indicators (including, but not limited to: low water pressure, operational status, fault alerts, etc.).
( 7 ) The system shall be equipped with spray pressure monitoring, and the high-pressure water supply pipeline shall be made of a specified material. 304 Stainless steel pipe, with a wall thickness of not less than 3mm All pipelines must be equipped with a heat tracing and insulation system.
( 8 ) System water tank volume ≥ 10m3 . The water tank shall be equipped with a liquid level gauge, a water tank level switch, and other devices for… PLC The system monitors the water level in the tank and implements automatic control of the tank’s water level.
( 9 ) The high‑energy atomization dust suppression control system must feature robust self‑protection capabilities. In extreme conditions—such as low water levels in the tank or in the piping—the system will automatically shut down to prevent damage to components like the pump and motor, thereby ensuring long‑term, stable operation. Additionally, the system must provide automatic fault alarms and automatic recovery upon fault clearance.
( 10 ) The nozzle is a high-energy atomizing nozzle, 304 Made from stainless steel, it can withstand no less than 15MPa Working pressure, the particle size of the atomized water should be distributed within 10-100 Between microns, the spray distance ≮ 3.5 Meter.
( 11 ) All equipment, designed, manufactured, and procured in accordance with this specification, shall operate safely and continuously under normal operating conditions, without exhibiting excessive stress, vibration, temperature rise, wear, corrosion, aging, or other adverse phenomena. The equipment’s design shall also facilitate routine maintenance tasks, such as lubrication and tightening.
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