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Spray humidification equipment for yarn bobbin boxes in textile mills
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How can yarn‑bale boxes in a textile mill be humidified? A large textile enterprise in Guangdong has long been plagued by dry workshop conditions. In particular, the carding room suffers from excessively dry air, leading to significant static electricity generated by fiber‑to‑fiber friction. This causes cotton yarns to tangle and entwine, greatly increasing the difficulty of combing and severely hampering the efficiency of the carding process. The dry environment also dehydrates the yarns, reducing fiber strength, and results in frequent yarn breakages during production—often triggering equipment shutdowns and significantly slowing down throughput. In the dyeing workshop, the dryness further exacerbates the problem: abundant floating cotton lint accumulates, which, once introduced into the dyeing process, leads to uneven coloration and impure shades, keeping the defect rate stubbornly high. Manual mist‑spraying not only produces coarse droplets and uneven distribution but also frequently leaves bales with inconsistent moisture levels, causing localized dampness and clumping. Moreover, manual humidification makes it difficult to precisely control humidity, failing to address at the root such persistent production issues as static electricity, flyings, rough yarn surfaces, fragile fibers, and dust buildup.
To thoroughly address this production challenge, the company commissioned Guangzhou Aogong Spray Equipment Co., Ltd. to custom‑design spray‑humidification equipment tailored for its carding workshop, aiming to optimize operating conditions through automated humidification upgrades.
Following the commissioning of the fully automated yarn‑cone box mist‑spraying humidification system, the results have been highly significant. The equipment produces a fine, evenly distributed mist, completely resolving the issue of uneven wetting inherent in manual spraying, precisely increasing humidity levels in both the workshop and around the yarn cones, effectively neutralizing fiber static electricity, and substantially reducing lint and dust accumulation. At the same time, yarn tenacity has improved markedly, leading to substantial reductions in problems such as weaving breakages, unscheduled machine stoppages, and fabric defects. In the dyeing workshop, the problem of cotton fluff flying about has been thoroughly eliminated, while the purity of dyed fabrics and the overall quality of finished products have been significantly enhanced. Moreover, the fully automatic operating mode has eliminated reliance on manual spraying, resulting in substantial labor‑cost savings.
After adopting the yarn‑fogging box equipment developed by AoGong, simply open the rear spray rack; it automatically rotates and lowers into a position perpendicular to the machine, initiating spraying. Customers can set the spray duration according to their desired flow rate. Once spraying is complete, the rack automatically rises back to a position parallel to the equipment. With the system properly calibrated, a single button press triggers fully automated fogging of the yarn‑bale boxes, significantly saving time, reducing costs, and minimizing labor while ensuring uniform atomization.
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